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Dull and wonky
In Watertown Discussion
More crazing
In Watertown Discussion
Ned Levering
Studio Rep
Studio Rep
Jul 13, 2024
Hi Laura, Renee, and Carolyn. I'm happy to address all of this :) I just responded to two posts regarding flakiness/crawling which you can check out and should help you navigate that issue. We had a couple of kiln misfires in June that were frustrating. We fire our four kilns non stop and so maintenance issues are expected. With that said, there are definitely some design quirks to our kilns that we feel are challenging. Regardless, when a kiln fails to reach temperature at a particular range, it leads to extra crawling. It's the 1,800-2000 degree range. Whenever we have a misfire that results in this, we always group the work together and leave a note. @Laura Mintz, crazing is a chemistry issue. Glazes that have high proportions of alkaline metals (sodium and potassium primarily) have high shrinkage rates and result in crazing. In early IF days, I steered away from crazing prone glazes because they can potentially affect how food safe a glaze is. We've decided that there are too many awesome glazes/colors to ignore though. As a reminder, all of our glazes are considered food safe if the glaze is well melted and free of major defects. The glazes that are chemically prone to crazing are: • Amber Crackle :) • Archon Blue • OFF Pink • Assad Black It's also worth noting that crazing occurs more dramatically on white clay bodies. @renee zale, unless your pot was in a section of the glaze pickup shelf that was marked as a misfire, the kiln got up to the right temperature. There are always very minor temperature differences in particular spots of the kiln (mostly the top and bottom shelves) that we monitor. @Carolyn Emberley, in an attempt to alleviate the infrequent, but consistent bloating we were seeing when we first introduced the charcoal brown clay, we modified are firing cycles slightly. We fire very slightly cooler, with a longer hold at the top of the firing. We did many tests early on to determine that the glazes were all melting properly with this cycle. Crawling, running and pitting are all individual glaze issues, probably with unique causes. Crawling and running often go hand in hand of course because the glaze is falling off the pot. Glaze running is basically related to two variables(assuming the kilns aren't over firing which they haven't been): thickness and glaze selection. We have a lot of runny glazes and glaze combinations available. With the right glaze combination, sometimes the glaze is destined to run no matter how quick the dip. Remember that larger pots are much more likely to run because they soak up more glaze. And beware of the new OFF Pink! It's a runner. Glaze pitting and pinholing(or blistering) are challenging and slightly different issues. Pitting is usually the result of a rough surface texture that creates tiny air pockets when the pot is dipped. If the glaze isn't melty enough, that spot remains bare. Smoothing these areas can help, but often there's already a layer of glaze over the tiny bubbles. Pinholing is when air bubbles, either trapped or from off-gasing (it's a hot topic in the ceramics world) rise to the glaze surface at the top of the firing, burst, and are then frozen there upon cooling. It's a tough issue without a quick fix. Certain glazes and combinations are more prone than others. Pinholes after the firing don't correlate to the tiny pinholes you see after applying a glaze. As much as I have to say about glazes and firing, I often get stumped by weird, spooky results. So I'm always learning like you all are. Thanks for your feedback. Ned
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Crawling troubleshooting
In Watertown Discussion
Ned Levering
Studio Rep
Studio Rep
Jul 13, 2024
Hi Carolyn! I just responded to another post regarding flakiness/crawling which I'll copy here. Of the glazes in our lineup currently, I believe that Dehaka Purple is probably the most likely to flake of them all. The light blue/purple color comes from magnesium carb interacting with cobalt, but the magnesium carb is a huge contributor to flaking. It the primary material in Lalone's Crawl that we use to force the crawling effect. I might try using a single dip of Dehaka Purple if you're going for that color. You might be able to get away layering it with small, thin pieces that you can dunk quickly with tongs. Good luck! Ned --- In general, a thinner application is less likely to flake. If a glaze is prone to flaking, it usually coincides with gathering thickly on the pot during application. You also want your glaze layer to dry quickly after application. For flakey-prone glazes, often the first layer appears to dry instantly. Underneath that glaze layer though, the clay is still saturated with water. This means the second layer will sit on the pot for a long time without drying and this almost always leads to flaking. So don't be tricked into applying the second layer of glaze too soon! Waiting 30-45 mins instead of the typical 10-15 can help. Flakey-prone glazes usually don't require two full dips. I like to do 1.5 layers, which means I dip the pot in the glaze quickly, lift it out, wait about 10 seconds and then quickly dip it again. I've been doing this for years with Mar Sara and consistently get the tomato red I'm looking for. If a glaze is prone to flaking, you should really only consider layering it with a second glaze that is known not to flake. Flakiness comes from certain glaze materials that swell with water (the main one being clay). The studio glazes that are known to sometimes flake are: • Satin White • Mar Sara (less so) • Dehaka Purple • Neo Steel • Thermal Yellow • Assad Black (less so) I'm also a believer now that flaking is a semi-seasonal issue that worsens in the summer. It must be connected to the humidity. Just this year we started making minor adjustments in our glaze bentonite additions to counteract it.
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Mar Sara flakiness
In Watertown Discussion
Ned Levering
Studio Rep
Studio Rep
Jul 13, 2024
Hi Leila! Mar Sara is also one of my favorite glazes :) It sounds like you're already doing the right things to help with flakiness/crawling. In general, a thinner application is less likely to flake. If a glaze is prone to flaking, it usually coincides with gathering thickly on the pot during application. You also want your glaze layer to dry quickly after application. For flakey-prone glazes, often the first layer appears to dry instantly. Underneath that glaze layer though, the clay is still saturated with water. This means the second layer will sit on the pot for a long time without drying and this almost always leads to flaking. So don't be tricked into applying the second layer of glaze too soon! Waiting 30-45 mins instead of the typical 10-15 can help. Flakey-prone glazes usually don't require two full dips. I like to do 1.5 layers, which means I dip the pot in the glaze quickly, lift it out, wait about 10 seconds and then quickly dip it again. I've been doing this for years with Mar Sara and consistently get the tomato red I'm looking for. If a glaze is prone to flaking, you should really only consider layering it with a second glaze that is known not to flake. Flakiness comes from certain glaze materials that swell with water (the main one being clay). The studio glazes that are known to sometimes flake are: • Satin White • Mar Sara (less so) • Dehaka Purple • Neo Steel • Thermal Yellow • Assad Black (less so) I'm also a believer now that flaking is a semi-seasonal issue that worsens in the summer. It must be connected to the humidity. Just this year we started making minor adjustments in our glaze bentonite additions to counteract it. Hope this helps! Ned
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Guest policy update
In The Chatter Platter
Ned Levering
Studio Rep
Studio Rep
Jul 05, 2023
Hi Emma! Yes, that's correct. - Ned
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Bloating
In Watertown Discussion
Ned Levering
Studio Rep
Studio Rep
Jun 09, 2023
Hi Sarah - sorry to see your bowl falling victim to bloating, but thanks for voicing the issue. It's something we've been seeing since we starting using the 710 clay. There's been a consistent rate of bloating that frankly would have already deterred us from keeping the clay. There has been so much excitement at both studios though over the colors and textures this clay produces that we've stuck with it, and even invested the time and energy to create a glaze board in Belmont. Bloating in clay bodies can come and go if it's due to manufacturing impurities. In this case, the bloating is because of the high metal content in the clay which gives it the dark color. I talked to Julie at Standard Clay. She is their tech rep. She offered the idea of bisquing at a higher temp or glazing at a lower temp (like some of your pottery forum responses suggest). As a matter of principle, I almost never make system-wide changes in our firing cycles to accommodate a specific clay or glaze. The effects are cascading and it's not worth it. In this case, Jared and I will experiment with some adjustments. If we can make a change that's practical and doesn't throw off everything else, we will. In the meantime, our message to students is that you should use the charcoal brown clay knowing the risk of bloating. If you're spending a lot of time on a single piece, it might not be worth it to use the clay. For context, we've used approximately 5,000lbs of 710 between both studios since February. I'd guesstimate that each piece has a 2-4% chance of bloating. TLDR: We know about the bloating and are working on a solution. If we can't find one, we may get rid of it.
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Happy to be here
In The Chatter Platter

Ned Levering

Studio Rep
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